Concept to
Production Sample
From napkin sketch to pre-production sample — material sourcing, pattern drafting in Optitex, size grading, prototype sewing, and a tech pack so any factory could replicate the style.
We take you from napkin sketch to pre-production sample: material sourcing, pattern drafting in Optitex, size grading, prototype sewing, and a tech pack so any factory could replicate the style — though we hope you stay with us.
We maintain mill relationships in the Carolinas and Japan. After a discovery call we present three swatch boards priced by MOQs, lead times, and performance specs (e.g., Martindale cycles, water-repellency ratings).
We use ASTM D55816 standard unless a brand has historic specs. Our system emphasizes mobility in workwear — extra thigh ease and 12% neck drop for coveralls.
Two. Round 1 tests fit and construction; Round 2 confirms fabric and trim. Most clients approve after the second sample, reducing costs.
You’ll receive pattern files in DXF/AAMA, 3D avatars, a trim BOM, and a costing worksheet that rolls up labor minutes and overhead.
Yes — our dev team provides fiber content testing, CPSIA certificates, and Berry Amendment documentation for defense contracts.
Development engagements start with a two-hour discovery call. Bring your reference garments, target price, and performance requirements — we’ll build the rest.
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